For some time now, I have had a small wish to share with you the common causes of malfunctions in metallographic cutting machines that I have encountered, so that you can take a few more actions in your daily work; Always check it out&# quo; Your metallographic cutting machine can maintain cutting ability, be it manual or automatic, with flexible manual operation, automatic worry saving, fewer failures, and increased equipment service life.
In common faults, customers often encounter inaccurate positioning of their metallographic cutting machine, unstable fixtures, easy loosening, severe corrosion of the T-groove workbench, excessive impurities in the cutting coolant, poor circulation, poor cooling effect, and so on. The above common phenomena, although not a major problem, will seriously affect the cutting ability, cutting quality, and service life of the cutting machine over time; The thousand mile embankment has collapsed in the ant colony;, I really can't underestimate these small flaws.
So what should we do? Do you need special maintenance?
Answer: NO
The editor suggests that you cultivate these small habits in your daily work!
1. Remove impurities and debris: After completing the cutting task with a metallographic cutting machine, please extend your dexterous hand and remove the impurity and debris storage basket. Take a look at it, remove the impurities and debris inside, and rinse it clean with clean water.
2. Flush the cutting room and operating platform: At the same time, remove the built-in water gun and take a look at it&# 8217& Flash; Operation console, rinse it. When rinsing, be sure to flush all parts of the cutting room to ensure that no one is missed; Dead Corner&# quo;; To prevent residual cutting debris from adhering to the platform or other components or fixtures, causing corrosion.
3. Fully open the protective cover: Most of the components of the equipment are metal, which can easily rust in long-term humid environments, especially for the control board. Once the electronic components inside rust, it can cause the control board to malfunction. Therefore, it is particularly important to keep the equipment dry. Our equipment needs to be cooled with a spray water curtain during operation. How can we keep it dry during rest?
For laboratory environments, they are generally well ventilated, so the environment is not a problem. The main reason is that after each use, we need to take a look at it& Flash; The protective cover of the metallographic cutting machine should be fully opened in a timely manner to evaporate the water vapor under natural ventilation. That's it, isn't it very simple!
4. Regularly changing the coolant: What the editor will say later is also a concern. Many users do not achieve regular replacement of the coolant during the use of metallographic cutting machines. On the one hand, we lack reminders for users on this detail, and on the other hand, users are prone to overlook this detail.
Some user devices have been in use for three years and have not been completely replaced once. When the cutting fluid is low, it is added to it. This accumulates and there is a thick layer of mud like material in the circulating water tank, which will have a significant impact on the cutting process in the later stage.
Here, I would like to remind you that if you use a metallographic cutting machine every day, it is recommended to thoroughly clean and replace the coolant once a month; If the frequency of use is not high, depending on the specific situation, the replacement time can be appropriately extended, but it is longer and needs to be replaced every six months. If it is summer, it is better to replace it frequently, you understand!
Today, the editor will share these with you. If you have any questions, please feel free to contact us directly!